AI-Powered Precision
Automated defect detection, accurate measurement, and fast chemical etching (30–60 seconds) for reliable inspection.
Crimp Cross Section Analysis Labs
CSAL-AI-25GM
Crimp Cross-Section Analyzer Lab with Auto Report Generation and Polishing Unit (AI-Enabled) (0.15 sq.mm to 25 sq.mm)
The Crimp Cross-Section Analyzer with Auto Report Generation and integrated polishing unit is an advanced inspection system designed for precise evaluation of wire crimp quality. Equipped with Artificial Intelligence, it enables automated measurement, defect detection, and comprehensive report generation. This system is ideal for automotive, aerospace, and industrial wire harness quality assurance, ensuring compliance with international standards such as VW 60330 and SAE/USCAR-21.
AI-Powered Analysis: Automated defect detection and measurement for consistent, accurate results.
Wide Wire Size Range: Supports cross-sections from 0.15 sq.mm to 25 sq.mm.
High-Resolution Imaging: 2 MP digital camera for detailed visual inspection.
Precision Optics: Lens magnification range from 0.7x to 7.5x.
Optimized Illumination: Adjustable illumination unit for clear imaging in various conditions.
An Affordable Excellence Machine
This standard crimp machine is designed for crimping terminals using quick change applicators and for using both at the same time, in one single operation.
Highlights
Advanced Imaging & Optics
Equipped with a 2 MP digital camera, 0.7x–7.5x magnification lens, and adjustable illumination for clear, detailed visuals.
Global Standards & Reporting
Compliant with VW 60330 and SAE/USCAR-21 norms, with automatic report generation including images and measurement data.
Durable & User-Friendly Design
Includes polishing unit, glass calibration scale, universal 100–240 V AC input, and a compact, heavy-duty build for long-term use.
Technical Specifications
Model
CSAL-AI-25GM
Cross-Section Wire Size
0.15 sq.mm to 25 sq.mm
Lens Magnification
0.7× to 7.5×
Field of View (FOV)
30 mm
Digital Camera Resolution
2 Megapixels
Illumination
Adjustable illumination unit
Etching Process
Chemical; 30 sec to 1 min cycle time
Software Features
AI-enabled; supports VW 60330 & SAE/USCAR-21
Report Generation
Automatic with measurement data and images
Calibration
Glass calibration scale included
Cutting Unit
Manual cutting operation
Power Supply
100–240 V AC
Dimensions (L×W×H)
1840 × 640 × 1185 mm
Weight
176 kg
Processing Capabilities
Cutting to length
Full stripping
Ferrule crimping
Cutting pulled strands / Zero cut
Partial stripping
Wire end solidifying, splicing, welding
Get the full product details
You can explore features, Specifications and benefits in our brochure. Our brochure provides insights into cutting-edge automation solutions designed to boost efficiency, precision, and performance.
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