Crimp Cross Section Analysis Labs

CSAL-AI-180GA

Crimp Cross-Section Analyzer Lab with AI-Based Auto Report Generation and Integrated Polishing, etching,Unit (AI-Enabled) (0.15 sq.mm to 185 sq.mm)

Crimp Cross-Section Analyzer Lab with AI-Based Auto Report Generation and Integrated Polishing, etching,Unit (AI-Enabled) (0.15 sq.mm to 185 sq.mm)

The Crimp Cross-Section Analyzer with AI-based automation and integrated polishing unit offers a complete solution for accurate, efficient, and standardized crimp quality inspection. Designed for heavy-duty industrial applications, it combines precision optics, high-resolution imaging, and Artificial Intelligence to streamline the cross-section analysis process. This system ensures compliance with global standards such as VW 60330 and SAE/USCAR-21, making it an essential tool for automotive, aerospace, and wire harness manufacturing quality control.

  • Wide Wire Size Capability: Handles wire sizes from 0.5 sq.mm to 180 sq.mm for diverse applications.

  • Versatile Crimp Support: Compatible with B/CC/4–8, Indent, and Hex-Crimp configurations. AI-Enabled Analysis: Artificial Intelligence for automated defect recognition and accurate measurement assistance.

  • High-Resolution Imaging: 8 MP digital camera provides crystal-clear images for precise inspection.

  • Advanced Optics: Zoom lens with 6× to 45× magnification and 30 mm Field of View.

  • Optimized Illumination: Adjustable LED lighting for enhanced visibility during inspection.

An Affordable Excellence Machine

This standard crimp machine is designed for crimping terminals using quick change applicators and for using both at the same time, in one single operation.

Highlights

Wide Capability & Precision

Wide Capability & Precision

Handles wire sizes from 0.5–180 sq.mm, supports B/CC/4–8, Indent, and Hex-Crimp types, with AI-powered defect detection and accurate measurement.

High-Resolution Imaging & Optics

High-Resolution Imaging & Optics

Equipped with an 8 MP digital camera, 6×–45× zoom lens, 30 mm FOV, and adjustable LED illumination for clear, detailed inspection.

Efficient Preparation & Standards Compliance

Efficient Preparation & Standards Compliance

Features automated cutting and polishing, fast chemical etching in 30–60 seconds, and compliance with VW 60330 and SAE/USCAR-21 protocols.

Smart Operation & Reliability

Smart Operation & Reliability

Generates automatic reports with data and images, includes glass calibration scale, universal 100–240 V AC power, and durable design for long-term use.

Technical Specifications

  • Model

    CSAL-AI-180GA

  • Cross-Section Wire Size

    0.5 sq.mm to 180 sq.mm

  • Application Range

    B/CC/4–8, Indent, Hex-Crimp

  • Lens Magnification

    6× to 45×

  • Field of View (FOV)

    30 mm

  • Digital Camera Resolution

    8 Megapixels

  • Illumination

    Adjustable LED illumination

  • Etching Process

    Chemical; 30 sec to 1 min

  • Analysis Software

    VW 60330 & SAE/USCAR-21 compliant

  • Report Generation

    Fully automatic with images & measurement data

  • Calibration

    Glass calibration scale

  • Cutting & Polishing Unit

    Integrated automatic operation

  • AI Integration

    AI-based defect recognition & measurement

  • Power Supply

    100–240 V AC, 50/60 Hz

  • Dimensions (L×W×H)

    1840 × 640 × 1185 mm

  • Weight

    176 kg

Processing Capabilities

Cutting to length

Full stripping

Ferrule crimping

Cutting pulled strands / Zero cut

Partial stripping

Wire end solidifying, splicing, welding

Get the full product details

You can explore features, Specifications and benefits in our brochure. Our brochure provides insights into cutting-edge automation solutions designed to boost efficiency, precision, and performance.