Crimp Cross Section Analysis Labs

CSAL-70GM

Crimp Cross Section Analysis Labs with manual grinding and polishing terminal Unit (0.15 sq.mm to 70 sq.mm)

Crimp Cross Section Analysis Labs with manual grinding and polishing terminal Unit (0.15 sq.mm to 70 sq.mm)

The Crimp Cross-Section Analyzer is a precision instrument designed for detailed inspection and analysis of wire crimping quality. It is equipped with advanced optical and imaging features, enabling accurate cross-sectional evaluation of crimped connections. The system supports industry-standard inspection protocols and ensures reliable, repeatable results for quality assurance in wire harness production.

  • Supports a wide wire size compatibility range from 0.15 sq.mm to 70 sq.mm for versatile inspection needs.

  • Equipped with a high-precision optical system offering 7x to 45x magnification and a 2 MP digital camera.

  • Features adjustable illumination and fast chemical etching (30–60 seconds) for clear and efficient sample preparation.

  • Includes cross-section analysis software compliant with VW 60330 and SAE/USCAR-21 standards for crimp inspection.

  • Calibration Support: Includes glass calibration scale for accurate measurements. Robust Build: Heavy-duty design ensuring durability and precision.

An Affordable Excellence Machine

This standard crimp machine is designed for crimping terminals using quick change applicators and for using both at the same time, in one single operation.

Highlights

Wide Compatibility

Wide Compatibility

Handles wire cross-sections from 0.15 sq.mm to 70 sq.mm.

High-Precision Optics

High-Precision Optics

7x–45x magnification with a 2 MP high-resolution camera for detailed imaging.

Efficient Processing

Efficient Processing

Adjustable illumination and 30–60 second chemical etching ensure quick, accurate preparation.

Standards Compliance

Standards Compliance

Cross-section analysis software meets VW 60330 and SAE/USCAR-21 inspection standards.

Technical Specifications

  • Model

    CSAL-70GM

  • Cross-Section Wire Size

    0.15 sq.mm to 70 sq.mm

  • Lens Magnification

    7x to 45x

  • Digital Camera Resolution

    2 Megapixels

  • Illumination

    Adjustable illumination unit

  • Etching Process

    Chemical; 30 sec to 1 minduration

  • Cutting Unit

    Manual cutting operation

  • Crimp Standards Supported

    VW 60330, SAE/USCAR-21

  • Calibration

    Glass calibration scale

  • Machine Dimensions (L×W×H)

    1840 × 640 × 1185 mm

  • Weight

    176 kg

Processing Capabilities

Cutting to length

Full stripping

Ferrule crimping

Cutting pulled strands / Zero cut

Partial stripping

Wire end solidifying, splicing, welding

Get the full product details

You can explore features, Specifications and benefits in our brochure. Our brochure provides insights into cutting-edge automation solutions designed to boost efficiency, precision, and performance.