Crimp Cross Section Analysis Labs

CSAL-180GM

Crimp Cross Section Analysis Labs with manual grinding and polishing terminal Unit (0.15 sq.mm to 180 sq.mm)

Crimp Cross Section Analysis Labs with manual grinding and polishing terminal Unit (0.15 sq.mm to 180 sq.mm)

The Crimp Cross-Section Analysis System with Integrated Polishing Unit is an advanced solution for precise evaluation of crimped wire terminations. Designed for a wide application range, it provides high-resolution imaging, rapid sample preparation, and automated compliance with global standards. Ideal for wire harness manufacturing, quality control, and R&D, this system ensures accurate inspection of critical crimp connections.

  • Wide Wire Size Capability: Supports cross-sections from 0.5 mm² to 180 mm².

  • Versatile Application Range: Compatible with B/CC/4–8, Indent, and Hex-Crimp types.

  • High Optical Performance: Zoom lens offering 6× to 45× magnification with 30 mm Field of View (FOV).

  • Ultra-High Resolution Imaging: 8 MP digital camera for clear, detailed inspection.

  • Advanced Illumination: LED ring light with adjustable brightness for optimal visibility.

An Affordable Excellence Machine

This standard crimp machine is designed for crimping terminals using quick change applicators and for using both at the same time, in one single operation.

Highlights

Wide Capability

Wide Capability

Handles wire cross-sections from 0.5 mm² to 180 mm² and supports multiple crimp types including B/CC/4–8, Indent, and Hex-Crimp.

High-Performance Optics

High-Performance Optics

6×–45× zoom lens with 30 mm FOV and 8 MP digital camera ensures detailed inspection results.

Efficient Operation

Efficient Operation

LED adjustable illumination, 30–60 second etching process, and glass calibration scale for precision.

Smart & Durable Design

Smart & Durable Design

Cross-section analysis software with Normal/Advanced modes meets VW 60330 and SAE/USCAR-21 standards, built for continuous operation.

Technical Specifications

  • Model

    CSAL-180GM

  • Cross-Section Wire Size

    0.5 mm² to 180 mm²

  • Application Range

    B/CC/4–8, Indent, Hex-Crimp

  • Lens Magnification

    6× to 45×

  • Field of View (FOV)

    30 mm

  • Digital Camera Resolution

    8 Megapixels

  • Lighting

    LED Ring Light with Adjustable Illumination Unit

  • Etching Process

    Chemical; cycle time: 30 sec to 1 min

  • Cutting Unit

    Manual cutting operation

  • Software Features

    Normal & Advanced Modes; VW 60330, SAE/USCAR-21

  • Calibration

    Glass calibration scale

  • Dimensions (L×W×H)

    1840 × 640 × 1185 mm

  • Weight

    176 kg

Processing Capabilities

Cutting to length

Full stripping

Ferrule crimping

Cutting pulled strands / Zero cut

Partial stripping

Wire end solidifying, splicing, welding

Get the full product details

You can explore features, Specifications and benefits in our brochure. Our brochure provides insights into cutting-edge automation solutions designed to boost efficiency, precision, and performance.