Twisting Machine

TwistMax-4S

TWISTING MACHINE WITH SPOT TAPPING 4 JAW

TWISTING MACHINE WITH SPOT TAPPING 4 JAW

The TwistMax-4S is a fully automatic 4-axis twisting and tape-wrapping machine designed for high-precision processing of multi-core wires up to 15 meters. Engineered for high-volume production, it integrates synchronized servo-driven twisting, configurable tape wrapping, and advanced tension control to ensure consistent and reliable output.

  • 4-Axis Synchronized Servo Control Precision servo motors manage twisting and wrapping with superior stability and ±0.1 mm accuracy.

  • Adjustable Twisting Pitch (10–100 mm) Allows fine-tuning based on application requirements and cable specifications.

  • High-Speed Operation Twisting speeds up to 1500 RPM and wrapping speeds up to 1200 RPM for maximum productivity.

  • Configurable Wrapping Styles Supports spiral and overlapping wrapping with adjustable overlap ratios (30%–70%).

An Affordable Excellence Machine

This standard crimp machine is designed for crimping terminals using quick change applicators and for using both at the same time, in one single operation.

Highlights

Technical Specifications

Operation Mode

Model 1 Fully Automatic

Supported Wire Length

Model 1 ≤ 15 meters

Applicable Wire Types

Model 1 Multi-core wires, signal cables, automotive cables

Number of Twisting Axes

Model 1 4

Twisting Method

Model 1 Servo-controlled synchronized twisting

Twisting Pitch Range

Model 1 10 mm – 100 mm (adjustable)

Twisting Speed

Model 1 Up to 1500 RPM (variable speed control)

Max Number of Cores

Model 1 Up to 4 cores (customizable)

Wrapping Type

Model 1 Spiral / Overlapping (configurable)

Tape Material Supported

Model 1 PVC, Cloth, Non-woven, Paper, PET

Tape Width

Model 1 9 – 25 mm

Tape Roll Diameter

Model 1 Up to 100 mm

Wrapping Speed

Model 1 Up to 1200 RPM (synchronized)

Tape Overlap Ratio

Model 1 Adjustable (30% – 70%)

Tension Control

Model 1 Automatic tape tension control system

Interface

Model 1 Touchscreen HMI (7” or 10”)

Programming

Model 1 Multi-program memory for batch jobs

Communication Interface

Model 1 USB / LAN / RS485

Language

Model 1 Multilingual (English standard)

Motor Type

Model 1 Precision Servo Motors (4 axes)

Drive Accuracy

Model 1 ±0.1 mm

Power Supply

Model 1 220V, 50/60Hz, Single Phase

Total Power Consumption

Model 1 ~1.5 kW

Dimensions (Approx.)

Model 1 1200 mm × 800 mm × 1500 mm

Weight

Model 1 ~350 kg

Processing Capabilities

Cutting to length

Full stripping

Ferrule crimping

Cutting pulled strands / Zero cut

Partial stripping

Wire end solidifying, splicing, welding

Get the full product details

You can explore features, Specifications and benefits in our brochure. Our brochure provides insights into cutting-edge automation solutions designed to boost efficiency, precision, and performance.