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Plot No 4/35 & 4/36, Aerospace Park, Near Tata Advance Systems, IP, Nadergul, Balapur, Hyderabad - 501510, Telangana, India Sttellar Dawang Hyderabad

Fully Automatic Wire Processing Machines

MASTER-1+2

FULLY AUTOMATIC INLINE REGISTER & DIODE INSERTION, DUAL-END CABLE CRIMPING WITH BRASS STRIP, TERMINAL CRIMPING AND HST INSERTION & SHRINKING

FULLY AUTOMATIC INLINE REGISTER & DIODE INSERTION, DUAL-END CABLE CRIMPING WITH BRASS STRIP, TERMINAL CRIMPING AND HST INSERTION & SHRINKING

The Fully Automatic Inline Register & Diode Insertion Machine is a high-performance 4-head looping wire crimping system designed for advanced wire harness production. It integrates multiple functions including crimping, inline component insertion, heat shrink tube application, and shrinking, ensuring high-speed, precision, and consistency in automated cable processing.

Supports 1 to 4 wires with selective function enabling
Advanced automation for register & diode insertion
High cutting and stripping accuracy with precise depth control

An Affordable Excellence Machine

This standard crimp machine is designed for crimping terminals using quick change applicators and for using both at the same time, in one single operation.

Highlights Technical Specifications Processing Capabilities Downloads Related Products

Highlights

Multi-Wire Support

Handles 1 to 4 wires selectively.

Automation

Registers and inserts diodes automatically.

High Accuracy

Precise cutting and stripping depth.

Productivity

Fast and reliable wire processing.

Technical Specifications

Specifications	Details
Functionality	Processes 1 to 4 wires with crimping, looping, inline register & diode insertion, HST insertion
Power Supply	AC 220V, 50/60 Hz
Operation Modes	Manual / Single Cycle / Fully Automatic
Processing Speed	Up to 600 pcs/hour (with all functions enabled)
Applicable Wire Length	Less than 1000 mm
Cutting Length	80 mm to 9999 mm (Standard)
Cutting Accuracy	≤ 100 mm: ± [0.2 + (Wire Length × 0.002)] mm, > 100 mm: ± [0.5 + (Wire Length × 0.002)] mm
Stripping Length	Front End: 0.1–8.0 mm, Rear End: 0.1–11.0 mm
Stripping Depth	Max: 5.50 mm, Resolution: 0.01 mm
Wire Size Range	AWG #12 to AWG #24 (0.2 mm² to 2.50 mm²)
Air Pressure	0.5 MPa (5 kgf/cm²), clean and dry air
Terminal Crimping Force	2 Ton / 3 Ton
Detection Systems	Wire Presence, Wire Knot, Tube Presence, Defective Die, Terminal Presence
Machine Dimensions	2600 mm (L) × 800 mm (W) × 1900 mm (H)
Machine Weight	Approx. 1000 kg

Functionality

Model 1 Processes 1 to 4 wires with crimping, looping, inline register & diode insertion, HST insertion

Power Supply

Model 1 AC 220V, 50/60 Hz

Operation Modes

Model 1 Manual / Single Cycle / Fully Automatic

Processing Speed

Model 1 Up to 600 pcs/hour (with all functions enabled)

Applicable Wire Length

Model 1 Less than 1000 mm

Cutting Length

Model 1 80 mm to 9999 mm (Standard)

Cutting Accuracy

Model 1 ≤ 100 mm: ± [0.2 + (Wire Length × 0.002)] mm, > 100 mm: ± [0.5 + (Wire Length × 0.002)] mm

Stripping Length

Model 1 Front End: 0.1–8.0 mm, Rear End: 0.1–11.0 mm

Stripping Depth

Model 1 Max: 5.50 mm, Resolution: 0.01 mm

Wire Size Range

Model 1 AWG #12 to AWG #24 (0.2 mm² to 2.50 mm²)

Air Pressure

Model 1 0.5 MPa (5 kgf/cm²), clean and dry air

Terminal Crimping Force

Model 1 2 Ton / 3 Ton

Detection Systems

Model 1 Wire Presence, Wire Knot, Tube Presence, Defective Die, Terminal Presence

Machine Dimensions

Model 1 2600 mm (L) × 800 mm (W) × 1900 mm (H)

Machine Weight

Model 1 Approx. 1000 kg

Processing Capabilities

Cutting to length

Full stripping

Ferrule crimping

Cutting pulled strands / Zero cut

Partial stripping

Wire end solidifying, splicing, welding

Get the full product details

You can explore features, Specifications and benefits in our brochure. Our brochure provides insights into cutting-edge automation solutions designed to boost efficiency, precision, and performance.

MASTER-1+2 Fully Automatic Wire Processing Machines